Urea Production and Industry Overview by NextEra Global Commerce

Urea, with the formula CO(NH₂)₂, is an organic compound widely used in various industries. It is a colorless, crystalline solid and one of the most essential nitrogen-containing substances. In living organisms, urea is naturally produced during protein metabolism, after which it is excreted through urine.      

Applications

1. Fertilizer: Urea is primarily used as a nitrogen-rich fertilizer in agriculture, making up nearly 90% of its global production. Since nitrogen is vital for plant growth, urea helps improve crop yields significantly.
2. Chemical Industry: Additionally, urea is widely utilized in producing resins, plastics, adhesives, and other chemical products. For example, urea-formaldehyde resins are one of its common applications.
3. Emissions Reduction: Furthermore, urea plays a key role in reducing vehicle and industrial emissions. It is essential for the removal of nitrogen oxides (NOx) from exhaust gases, thereby improving air quality.
4. Food and Pharmaceuticals: In addition to its industrial uses, urea also serves as an additive in food and pharmaceutical products. In medicine, it is used in kidney function tests to assess blood urea levels.

Urea Production at NextEra Global Commerce

At NextEra Global Commerce, we produce high-quality urea using the Bosch-Meiser Process, a method that has been in use since 1922. This process combines ammonia (NH₃) and carbon dioxide (CO₂) under high pressure and temperature. The key reactions are as follows:

1. Formation of Ammonium Carbamate: 2NH3+CO2→NH2COONH42NH₃ + CO₂ → NH₂COONH₄2NH3​+CO2​→NH2​COONH4​ First, ammonia and carbon dioxide react to form ammonium carbamate.
2. Decomposition of Ammonium Carbamate into Urea: NH2COONH4→(NH2)2CO+H2ONH₂COONH₄ → (NH₂)₂CO + H₂ONH2​COONH4​→(NH2​)2​CO+H2​O Then, ammonium carbamate decomposes into urea and water.

This process occurs at temperatures between 180-200°C and at pressures around 150 bar. Afterward, we purify and dehydrate the resulting liquid urea to produce solid urea.

Urea Products at NextEra Global Commerce

We offer a variety of urea forms to cater to different industries:

1. Granular Urea: This form consists of larger particles (2 to 4 mm) and is mainly used in agriculture. Importantly, these granules resist moisture, allowing for longer storage.
2. Powdered Urea: In contrast, powdered urea is a fine material used in the chemical and food industries as an additive.
3. Formulated Urea: Finally, for specialized applications, we combine urea with other materials, creating products such as slow-release fertilizers.

Urea as a Fertilizer: Pros and Cons

Advantages:

• High Nitrogen Content: Urea contains 46% nitrogen, which makes it the most nitrogen-rich solid fertilizer available.
• Cost-Effective: Moreover, due to its simple production process and the availability of raw materials like ammonia and carbon dioxide, urea is one of the most affordable fertilizers.
• Water Solubility: Another advantage is its easy dissolution in water, allowing plants to absorb nitrogen quickly.

Disadvantages:

• Nitrogen Losses: However, when urea contacts moisture in the soil, it can break down into ammonia, which then volatilizes and escapes into the air. This reduces nitrogen efficiency and can contribute to air pollution.
• Soil Acidification: Furthermore, repeated use of urea can lower soil pH, requiring lime to neutralize the acidity over time.

 

 

NextEra Global Commerce’s Role in the Urea Market

  NextEra Global Commerce plays a crucial role in the global urea market, especially by leveraging Iran’s abundant natural gas resources for ammonia production. We provide a consistent supply of high-quality urea for both domestic and international markets. Energy Efficiency: First and foremost, we invest in energy-efficient technologies that significantly reduce consumption and greenhouse gas emissions. This not only enhances our operational efficiency but also contributes to a more sustainable future. Carbon Capture and Utilization (CCU): Moreover, by using carbon capture technology, we convert CO₂ emissions into valuable products like additional urea, which reduces emissions while adding value to our production chain. Sustainable Agriculture Initiatives: We also support farmers by offering environmentally friendly fertilizers, such as slow-release urea. These fertilizers help minimize nitrogen losses and reduce the environmental impact. Environmental Protection: Finally, NextEra Global Commerce complies with strict environmental regulations regarding waste management and emissions control. We regularly conduct environmental assessments to ensure our operations remain eco-friendly.  

 

Innovation and the Future at NextEra Global Commerce

At NextEra Global Commerce, innovation drives our continuous efforts to improve urea products. Our research and development (R&D) focus on:

1. Advanced Urea Technologies: We are developing biodegradable urea fertilizers that protect biodiversity and promote long-term soil health. These fertilizers release nitrogen gradually, reducing the environmental impact.
2. Digital Agriculture Solutions: Additionally, we offer digital platforms that help farmers optimize urea application. Through precision agriculture tools, farmers can apply the right amount of urea at the right time, improving yields and minimizing waste.
3. Circular Economy Practices: Finally, we explore ways to recycle and reuse waste from urea production. This not only reduces waste but also contributes to a more sustainable and resource-efficient business model.

 

 

Global Supply Chain and Strategic Partnerships

NextEra Global Commerce ensures a reliable supply of high-quality urea through a robust global supply chain. Our location in Iran allows us to capitalize on its abundant natural gas resources, making our production highly efficient. Strategic Partnerships: Moreover, we collaborate with farmers, distributors, and industry leaders to offer tailored urea solutions. These partnerships enhance our ability to meet market demands quickly and effectively. Export Leadership: As a leading urea exporter, we work closely with international trade partners to ensure compliance with regulations. This facilitates smooth cross-border transactions and strengthens our position in the global market.  

   

The Future with NextEra Global Commerce

Looking ahead, NextEra Global Commerce remains dedicated to shaping the future of agriculture through innovation and sustainability. As the global demand for food continues to rise, we will continue offering high-quality, environmentally responsible urea products that contribute to feeding the world. Our ongoing commitment to research and innovation ensures we remain a trusted partner in delivering sustainable solutions for global agriculture.